Friday, January 18, 2013

Land Rover Defender restoration at Robison Service

Here at Robison Service, winter time is restoration time for many of our clients and their cars.  We take projects in the fall with the hope that we'l scoot them out the door - finished - by the time spring weather arrives, a few months from now.

Here's a glimpse into some of our activities in the Land Rover world

This is an engine from a 1994 Defender that's undergoing a frame-off restoration.  After ensuring the core was good, and no rebuild was needed, we've stripped this motor to the long block and removed all the discolored and salt spotted aluminum.

We bead blasted everything, and finished the aluminum in a clear ceramic that looks like fresh aluminum, but it won't fade or discolor.  We finished all the black in semi-gloss powder, and changed the gaskets, hoses, and ancillary parts . . .

We did the same thing on the axles, stripping them to the casings, which were cleaned and powder coated.  Land Rover left a lot of this metal bare when the vehicles were new, but we finish it all.

Here's Joe Brick, assembling away . . .

This Defender got a new cross member and we remade the tubular rear bumper.  The old parts were totally destroyed by rust

Here's the frame-off restoration that I mentioned above.  We've just installed the drivetrain, and built up the axles and hubs.  A set of wheels and it's ready to roll!

This Series truck is here for wiring repairs, and eradication of rodents . . . .

Here we are mocking up a new set of jump seats for a Nantucket beach Defender . . ..

Here are the newly built brakes and hubs.  The actual hub was bare metal originally, and we finished it in flat black ceramic for looks and corrosion resistance

Here's a rebuilt and refinished swivel . . .

We've had a lot of trouble with steel fuel lines rotting away.  These stainless lines are a bear to bend and fit, but they'll never rot!

Here's Joe working on a wiring harness - something that's a lot easier to do when there's no truck in your way

How do we keep track of what's tight and what's loose?  We mark all the fasteners with paint once they are torqued.  Then an inspector can look under the car and pick out unpainted bolts.

We use high heat ceramic to finish the brake drums, and black paint and u-joints for the driveshafts

Here's a resealed and prepped engine, seen from below

A recent arrival . . . .

 Swapping a rear main seal in a V8 is a lot easier when the motor is on a stand . . .

Paul has a pair of rusty battery covers, ready to blast and powder coat.  We'll be able to save them.

Meanwhile, we fit the sound deadening panels and rubber for the floor . . . . 

And so goes another week at Robison Service

Are you thinking of a Land Rover restoration project?  Give John a call, 413-785-1665.

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Visit us for real at 347 Page Boulevard, Springfield, Massachusetts

Sunday, January 6, 2013

So you want to buy a car . . .

Mercedes-Benz service. © copyright JE Robison

We’ve all heard expressions like, “pretty low miles on that car, if you believe the odometer.”  How do you know if an odometer reading is true?  My first and best advice is to look at the whole context of car, environment, and deal.

One-owner cars offered by franchised dealers of the same make are usually the safest deals, and they often come with certified warranty, but they are also often more expensive.   Late model used cars at reputable used car lots are also often safe, because of the source.

You see, many 2-3-4 year-old cars find their way into the used car marketplace simply because their original lease ran out, or the original buyer defaulted on his payments.  Those cars often have nothing whatsoever wrong with them; they just aged out of their former homes.

One problem to look for in lease cars is neglect, or substandard service.  When someone knows they are only renting the use of a car for a set period they don’t tend to care for it as if they’d own it forever.  Lessee cheapness and neglect often comes back to bite unsuspecting second owners, and it often happens much later in the car’s life when they have no recourse.

Older used cars are even more of a problem, because they tend to be sold off when they have problems the former owner doesn’t want to fix.  In my experience, very few people trade in a 10-year-old car because “they just want a new one.”  They may say something like that, but underlying the words is usually a mechanic’s warning that the car needs a few grand in work soon, so they decide to bail.  Such cars are often patched up and resold, leaving the new owner with a pile of unexpected repairs.  I suggest you examine any used car that’s more than three years old very carefully for that reason.

The best older cars come from sellers whose circumstances may have suddenly changed.  A guy who just got a promotion and won a company car may be a great fellow to get a 7-year-old BMW from.  Estate sales can be good too.  Repo's are often cheap, but also often neglected, damaged or both.

The more owners a car has had, the more suspicious you should be.  There is little incentive for an owner to alter the odometer while he owns a car.  The incentive appears when it comes time to sell, and the more times a car has been sold, the greater the chance someone engaged in deception.

Cars that were leased are more likely to have incorrect odometers.  The reason: many leases had stiff penalties for driving cars more than 10 or 12 thousand miles a year.  Some motorists – realizing they will owe thousands in mileage penalties at lease turn in – will pay hundreds to roll the odometer back instead.

Odometer fraud used to be a crime of professionals.  Crooked car dealers would buy high mileage vehicles at one auction, shave forty or fifty thousand miles off their odometers, and resell them for a substantial gain at another auction a few hundred miles away.  Integration of auction databases and better record keeping largely put an end to that practice.

Today those crooked dealers are more likely exporting the cars they “clock” or set back because other countries seldom check odometer records back here in the US.  Their activity props up auction prices on high-mileage luxury cars, but that support comes at the expense of the ultimate retail buyers, distant though they may be.

Today’s lease car odometer fraud is much more likely to be an individual crime, which makes it much harder to detect.  When a person leases a brand new car, and turns it in three years later with 32,000 miles there is no way to tell if it once had 60,000 instead.  Or is there?

There’s no title history to follow, but many cars have service histories if only you can find them.  Services like CARFAX are doing a better and better job of collecting records from state inspection stations, repair shops, and other business that record mileages on cars they see.  Discrepancies in their reports can tip you off to an odometer problem, but you have to be careful because a casual reading at state inspection is more likely to be erroneous than a sworn odometer statement when a car is sold.  A car that had 30,000 miles in one inspection, 80,000 at the next, and 40,000 today could well be a case of observation error, and not fraud.

The best situation is to buy cars from sellers who are up front, and who have full service records for the life of the vehicle.  That way you are assured of both the odometer reading and the quality of care the car received.  Unfortunately, that situation is not all that common in the car world.

Given that reality, I strongly encourage anyone buying an expensive used car – classic or otherwise – to have it inspected by a professional.  Look for wear in the seats and on the body (or evidence of recent fixing-up) that might suggest high mileage.  Look at tires, belts, batteries and other components to see if they are original, matching, and correct.  There are a thousand little clues that an expert may spot that suggest one car is good and another should be avoided.

Finding a qualified inspector presents its own challenges, since there is no good system for certifying expertise in any particular make or model.  The best cure for that is still to establish a reputation with a shop you can trust, and buy local – restrict your search to cars the shop you trust can check out. 

In the end, that is your best assurance.  A local shop that does all your work – and does it right - has a strong incentive to be vigilant when inspecting a car on your behalf.  After all, if the car has big problems after you buy it – and they did not predict the trouble – you will likely hold them responsible and they may lose your business.  A distant inspector knows he’ll never see you again, and has no tie to you beyond the inspection fee you paid.  With no disrespect to distant inspectors intended, who do you think will be more careful?

 © copyright JE Robison

John Elder Robison is the founder of J E Robison Service in Springfield, MA.  They are independent specialists in fine European automobiles and they’ve been known to dabble in other makes from time to time.  Find them online at